Tips for observing the drill cutting edge

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Tips for observing the drill cutting edge

With metal products, there is a big difference between the overexposed areas and the shadowed areas, so special care is required for polished and plated surfaces.
Furthermore, it becomes even more difficult if there are irregularities or R surfaces.

As an example, we checked the difference in appearance of the tip of a drill (which has an uneven, rounded surface) by changing (1) lighting, (2) camera, (3) background color, and (4) options. .
 
φ1.8mm drill cutting edge 


High magnification USB3.0 microscope

FZ500CS

- Drill tip observation example 1 -

(1) Lighting
FZ500CS Standard 80 LED ring lighting
(2) Camera
FZ500CS Standard 5 million pixel USB3.0 camera
(3) Background color
Black color
(4) Options
None 
*Bright areas such as metal are blown out,Dark areas will be completely black.
 
- Drill tip observation example 2 -

(1) Lighting
FZ500CS Standard 80 LED ring lighting
(2) Camera
FZ500CS Standard 5 million pixel USB3.0 camera
(3) Background color
White background
(4) Options
None 
* Even if the background is white, the light reflected from the background will circulate around the image, making it easier to see than a black background.Halation has been suppressed considerably, but the shadow parts cannot be seen.

- Drill tip observation example 3 -

(1) Lighting
FZ500CS Standard 80 LED ring lighting
(2) Camera
FZ500CS Standard 5 million pixel USB3.0 camera
(3) Background color

White v-shaped background
(4) Options
None 
*By making the white paper in the background V-shaped, the light will wrap around even more, making it easier to see.
Make the background white paper into a V shape 

- Drill tip observation example 4 -

(1) Lighting
FZ500CS Standard 80 LED ring lighting
(2) Camera
FZ500CS Standard 5 million pixel USB3.0 camera
(3) Background color
White
(4) Options

Add polarizing filters to each lens and lighting (halation removal set)

- Drill tip observation example 5 -

(1) Lighting

Changed to arch-shaped lighting
(2) Camera
FZ500CS Standard 5 million pixel USB3.0 camera
(3) Background color
White
(4) Options
None
*Arch lighting is a special type of indirect lighting that allows you to see the reflected cylinder.

- Drill tip observation example 6 -

(1) Lighting

Changed to arch-shaped lighting
(2) CameraFZ500CS Standard 5 million pixel USB3.0 camera
(3) Background color

White v-shaped background
(4) Options
None
*There are no shadows or overexposed areas, and you can take very clear pictures.

as an alternativeIt has a halation suppression function (brightness average function (HDR function)).
(This is a function that comes with the camera. Some cameras have it, and some don't.) 

High Function High Magnification Full HD Microscope

FZ200XM

- Drill cutting edge observation example 7 -

(1) Lighting
FZ200XM Standard 80 LED ring lighting
(2) Camera
FZ200XM standard high-definition camera
(3) Background color
White
(4) Options
None
*Brightness average function OFF

- Drill tip observation example 8 -

(1) Lighting
FZ200XM Standard 80 LED ring lighting
(2) Camera
FZ200XM standard high-definition camera
(3) Background color
White
(4) Options
None
*Brightness average function ON

- Drill cutting edge observation example 9 -

Adding a white V-shaped background to the brightness average function makes it even easier to see.
(1) Lighting
FZ200XM Standard 80 LED ring lighting
(2) Camera
FZ200XM standard high-definition camera
(3) Background color

White v-shaped background
(4) Options
None
*Brightness average function ON

*C-mount camera with halation suppression function (brightness average function (HDR function))

XM200HD

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